100G optical module BOX and FPC laser welding case

100G optical module BOX and FPC laser welding case

Overview of 100G in optical communications

100G is the current hot focus of the optical communication industry, authoritative professionals predict that the data center market will enter the stage of fierce competition in 100G in 2018, and more and more manufacturers will join the wave of research and development of 100G technology. With the gradual and explosive growth of 100G optical modules driven by the gradual commercial operation of 5G, mainstream optical module manufacturers have begun to develop and produce 100G optical module components, but the traditional welding process leads to the product yield failure, Zichen Laser's original constant temperature control laser solder paste welding perfectly solves the problem of mass production of 100G optical modules, which has been recognized by Huawei, Accelink and other customers, and has achieved mass production.

Laser soldering automation solution recommendation:

According to the development needs of optical communication 100G manufacturing, Shenzhen Zichen Laser has provided a welding system for laser soldering of optical modules in the accumulation of welding processes in the optical module industry for many years. This laser soldering system is composed of SYZ mechanism and laser power feedback control system to ensure the stability of laser energy output. Realize the splitting of laser beam time and energy, divide the laser into three or four beams, and the coupling transmission power is high, and the uniformity of each beam is guaranteed. In addition, it is also equipped with many functions such as temperature feedback control, positioning CCD point solder paste system, CCD positioning welding system, product discharge, etc., and can be customized with non-standard automatic feeding line system to meet the needs of customers for efficient production.

Seven unique advantages of this equipment:

1. Adopt automated manufacturing technology to save labor costs and improve economic benefits;

2. Forward out of double station, one-time clamping, improve accuracy and save fixture picking and placing time, greatly improve the efficiency of mass production;

3. Non-contact welding, no stress and pollution, fast heating, small heat-affected area, ensure quality consistency and improve product yield;

4. Self-developed software, developed based on Windows interface, visual operation, simple and fast programming and debugging;

5. Double-station processing, synchronous cycle processing of tin and soldering, avoiding the waiting time after tin spotting, and greatly improving the utilization rate of equipment;

6. Temperature feedback, real-time monitoring of solder joint temperature, constant temperature control, fine welding;

7. The processing technology is flexible, the product research and development space is expanded, it is compatible with a variety of solder implantation methods, and the laser automation is highly realized.